Start-up Current Limiter for 1-phase - KLINGER BORN

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1 Phase Start-up Current Limiter

According to IEC60947-4-2, DIN/EN60947, VDE0660

1 Phase Start-up Current Limiter, PCB version Mod.No. 87000040
K700 with integrated start-up current limiter, Mod.No. 0098.7770
Aluminium case with integrated start-up current limiter

PCB version
Mod.No. 8700.0040

K700 with integrated start-up current limiter
Mod.No. 0098.7770

Dimension drawing [pdf-File]

Aluminium case with integrated start-up current limiter
Mod.No. 0098.7776 - Spg.-steller
Mod.No. 0098.7775 - Schuko 16-40A
Mod.No. 0098.7773 - CEE 16-40A
Mod.No. 0098.7774 - Suisse16-40A

Dimension drawing [pdf-File]

Special features:

  • Continuously variable current limit and start-up time
  • Bypass relay for lossless operation
  • Soft start, even when mains current is already applied (load detection)
  • Best protection against triggering circuit breaker during start-up
  • Automatic load detection

For use in:

  • Machines with asynchronous motors, e.g. saws, chippers, stone cutting machines etc.

Please note:

The start-up current limiter type 16-40A limits the current through reducing the output-voltage. Therefore it is not possible to connect a control electronic or electromagnetec components to the load side.

Drives with heavy starting or motors with low torque (e.g. compressors, blowers, pumps, motors and partiylly collector motors) can't be start with start-up current limiters under inappropriate conditions. This is because that the motor can't induce enough torque during the start-up in case of the volitional limitation of the start-up current.

For these critical cases we also developed the type "Spg.-steller". This allows a much higher output voltage, so that the most critical applications also can be started. Depending on the ohmic resistance of the load it will be higher starting currents. The current peak by starting is prevented, so that the fuse does not blow. But it is necessary that the power supply as e.g. a power unit supplies a high enough current, that the motor can create enough torque to have the possibility to start.


Technical data:

Operating voltage
230 V/50 Hz (sinusoidal)
Max Switching capacity
3,600 W / 16 A
Stat-up current limit
10 A ... 25 A or 16 A ... 40A, adjustable (depending on type)
Max. start-up time
30 s at 50 Hz (time-Out)
Start-up delay
Approx. 500 ms
Load detection
Min. 1 KW
Intrnsic consumption
0.6 W
Dimensions PCB
75 x 54 x 25 mm (LxWxH)
Dimenssions K700-case
133,4 x 87 x 106mm (LxBxH)
Dimensions Alu-case
125 x 80 x 57mm (LxBxH)
Power semiconductors
2 thyristors 25 A/1200 V
Ambient temperature
-15° C ... +50° C
Conections
Flat pin plug 6.3 x 0. 8 (PCB verson)
Cable lengths for models in aluminium cases
2 m mains cable and 1 m connecting cable
1 mtr. Leitung mit Kupplung

Operating cycles (I/h):

Start-up
current
Start-up time
10 s
20 s
30 s
16 A
30
15
10
20 A
25
12
8
25 A
20
10
6

For use in series:

Circuit diagram [pdf-File]

Instruction manual [pdf-File]


Functional description:

The KLIBO 1 phase start-up current limiter is installed between the mains connection and the consumer. The control unit detects when the consumer is switched on and limits the start-up current to a set value, making the start-up smooth and protecting the drive. The current limit is adjustable and can be set to a value that will not trigger the circuit breaker.

The load detection is another feature highlight of this start-up current limiter. Many commercially available start-up current limiters only work for the first start-up when the consumer is plugged in or switched on. This causes problems when the device is installed between the mains connection and the consumer. When the motor is started for the second time, the soft start device has already been activated and does not limit the start-up current anymore. The motor will start with approximately 4 to 6 times its nominal current. This will not happen with our 1 phase start-up current limiter. It detects that the motor is switched on again, and thus can limit the start-up current every time the motor is started.

After start-up the KLIBO 1 phase start-up current limiter works virtually without loss and interference (no EMC interference).

Please note that only one consumer at a time may be connected to the device.

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